Building Stones of Virginia

exteriors were covered with bark, without use of stone in Tidewater, reeds from local swamps were often used
wooden saplings provided structural support for bark and reed exteriors of Native American houses in Virginia

For 15,000 years, shelters in Virginia were constructed from local organic materials. Frames were built from saplings, then covered with tree bark or reeds from wetlands. Though Native Americans manufactured pottery from clay, they did not make bricks.

The early English colonists built structures from readily-available wood and reeds, and added clay to the mix. The palisade of the fort at Jamestown was constructed from tree trunks. Structures inside the fort were made from strips of wood covered with clay, known as "wattle and daub." Local reeds were used to create thatch roofs for those structures; even the first church at Jamestown was built with wood, clay, and reeds for the roof.

early structures at Jamestown were built from clay and woven strips of wood (wattle-and-daub), as shown in this reconstruction at Jamestown Settlement

The English who settled in Virginia in the early 1600's:¹

knew how to build only a brick or timbered house such as he had known in England; and with all the timbers and clapboards to be hewn and split by hand, this was a major undertaking, to be accomplished only by the more industrious and prosperous majority.

In 1686, a Frenchman observed in the newly settled region of Stafford County:²

Some people in this country are comfortably housed; the farmer's houses are built entirely of wood, the roofs being made of small boards of chestnut, as are also the walls. Those who have some means, cover them inside with a coating of mortar in which they use oyster-shells for lime; it is as white as snow, so that although they look ugly from the outside, where only the wood can be seen, they are very pleasant inside, with convenient widows and openings. They have started making bricks in quantities, & I have seen several houses where the walls were made entirely of them.

Whatever their rank, & I know not why, they build only two rooms with some closets on the ground floor, & two rooms in the attic above; but they build several like this, according to their means. They build also a separate kitchen, a separate house for the Christian slaves, one for the negro slaves, & several to dry the tobacco, so that when you come to the home of a person of some means, you think you are entering a fairly large village.

In 1638, the first brick house in Virginia was built in Jamestown by Richard Kemp, Secretary of the colony. Structure 44, marked today by the ruins of the Ambler family's later mansion, was built before the brick church in 1639.

In 2013, Colonial Williamsburg made replacement bricks for repairing the 17th Century tower of the church at Jamestown

The oldest brick house still standing in Virginia was built in 1665 by Arthur Allen in Surry County. It was known originally as Arthur Allen's Brick House, and today as Bacon's Castle. (There is no evidence that Nathaniel Bacon ever visited the site during his 1676 rebellion, but his followers occupied it for three months.)³

Starting in the mid-1700's, gentry on the Northern Neck constructed mansion houses from brick, such as Robert Carter's family home at Sabine Hall. This showed the importance of the family through the permanence (and cost) of the family home. Clay was readily available, but there were few outcrops of stone suitable for building purposes on the Coastal Plain. Where the stone was available, it was soft sandstone, subject to crumbling in the weather.

The vestry members of Pohick and Aquia churches added stone corners known as "quoins" to make their churches appear more magnificent. George Washington added sand to the paint covering his wood-sided house. He had blocks of wood shaped to look like stone. They were nailed together to form siding for the exterior of Mount Vernon and coated with oil primer. After the primer dried, a layer of oil paint was added. Before the layer of oil paint could dry, sand was tossed into it by hand. The sand stuck to the thick coat of paint, creating the appearance of stone and making Mount Vernon appear more impressive.

Aquia sandstone was used on the second Pohick Church built in 1669-74 to provide architectural accents on the corners and around the doors

When colonists wanted to create structures that demonstrated power and wealth, they built out of brick. After Charles II was restored to the throne, his appointee Governor Berkeley returned to the colony in 1662 with plans to build 32 brick houses at Jamestown. Each house was to be 800 square feet, with roofs 18 feet high. Governor Berkeley also built a brick statehouse. That statehouse was burned during Bacon's Rebellion in 1676, but its replacement was roofed with tile and slate before that structure burned in 1698.⁴

colonial Virginians collected oyster shells, then heated them to create mortar to tie bricks together

brick manufacturing was a major business in Alexandria (Arlington) County in the early 1900's
Source: Library of Congress, Baist's map of the vicinity of Washington D.C. (1904)

Stone was not used in these structures because Tidewater Virginia is buried under Coastal Plain sediments, with very few outcrops. Freestone Point, now part of Leesylvania State Park in Prince William County, got its name because the rock was soft enough to be quarried easily into desired shapes. The location next to the river channel made it easy to transport heavy stone blocks from the quarry to its final destination.

The most significant historical quarry in the Coastal Plain was developed on an island in Aquia Creek, where the quarried blocks could be transported via boat. Heavy blocks were carved out of Cretaceous sandstone outcrops of the Patuxent Formation, then transported by sled to the waterline. With great physical effort, the blocks were lifted into small boats. Those boats floated the stone out to deeper water, where the blocks were reloaded into larger boats which sailed up the Potomac River to Washington.

Mt. Airy (on left) was built from Triassic sandstone, while Sabine Hall (on right) was built using brick

Weems Ordinary (left) and Mt. Airy (on right) used local sandstone for quoins

Gunston Hall (left three pictures) and Menokin used local sandstone for quoins

Sabine Hall (left) and Stratford Hall relied upon brick, except there is a sandstone outbuilding at Stratford Hall
(click on images for larger pictures)

The Brent family owned the Aquia Creek quarry initially. Because the Aquia sandstone was so accessible, the Federal government purchased the Stafford County quarry in 1791 and the site of that quarry has been known as Government Island ever since. The one acre was owned by a stone mason named Robert Steuart. He marked his property boundaries by carving "R S" in the soft stone.

Blocks carved out of Government Island were used to build the Executive Mansion (White House) and the US Capitol in Washington, DC. Aquia sandstone was also used in Aquia Church (Stafford County), Christ Church (Alexandria), and Pohick Church at Lorton (Fairfax County). Aquia sandstone decorated Governor Thomas Nelson's family home in Yorktown, George Washington's Mount Vernon, George Mason's Gunston Hall, John Carlyle's house in Alexandria, and Williams Ordinary in Dumfries. The sandstone was carried south to Princess Anne County (now Virginia Beach) for use in the foundations of the lighthouse at Cape Henry.

John Tayloe II used reddish iron-rich sandstone from the Northern Neck to build Mt. Airy and Menokin. He imported white Aquia sandstone from further up the Potomac River to accent the edges of his house with colorful quoins. Tayloe reversed the color scheme when he built Menokin for his daughter Rebecca and son-in-law Francis Lightfoot Lee. He used the red sandstone for the quoins and covering it with white plaster on the sides of that manor house.

The gatehouses originally built for the US Capitol in Washington, DC around 1827-29 were constructed from Aquia sandstone. Unlike the White House, they have not been protected by any coating. Their decayed appearance is obvious to tourists who note the structures at their current locations on Constitution Avenue, at 15th and 17th Streets.

Bulfinch gatehouse at West Entrance for US Capitol, now at 15th and Constitution Avenue

Stafford County bought the site in 2008, built bridges/trails/interpretive signs, and opened it as a public park. An adventure lab based on geocaching, with five different points of interest, was created there in 2020.⁵

The 100-130 million year old Cretaceous sandstone at Freestone Point and Government Island is barely lithified into rock, and is quite porous. In the winter, water that seeps into the stone can freeze, cracking the surface. To avoid that problem on the stone exterior of the new "Presidents House" in Washington, DC, a lime-based whitewash was applied. After the British burned the building in 1814, the White House was coated in white paint.⁶

George Washington could not afford stone for Mount Vernon, so he faked it. The wooden siding on the exterior is cut and painted so it appears to be constructed of stone. Washington experimented with techniques to ass sand to the paint, in order to create his desired look. Before the second coat of white paint could dry, workers threw sand onto the surface. When the paint dried, the sand particles provided the rough texture that looked like stone.⁷

painters tossed sand onto the wet surface of Mount Vernon in 2014, replicating George Washington's technique
Source: Mount Vernon, West Front FAQs

carved wood and sand in pant allowed George Washington to appear to have a house built from stone

Once colonial settlement reached the Piedmont, natural outcrops provided easy access to building stone. "Potomac bluestone" was quarried on the Virginia side of the Potomac River, as well as in Rock Creek Park in the District of Columbia. In Richmond, granite quarries on Belle Isle provided building material for the locks of the James River and Kanawha Canal.

In the Culpeper Basin, red Triassic-age sandstone west of Centreville was quarried in the 1800's to create a stone bridge over Bull Run, a toll house on the Alexandria-Warrenton Turnpike, and many other buildings. A Maryland quarry supplied that Triassic sandstone for the Smithsonian Castle on the National Mall and the locks for the Potowmack Canal at Great Falls, while Connecticut quarries supplied Triassic sandstone for the "brownstones" in New York City. Their brown color is a result of the rusting iron within the rock.⁸

Triassic sandstone was used to build a toll-collection station on the Alexandria-Warrenton Turnpike, now the famous Stone House on the Manassas battlefield

Immigrants from Scandinavia into Delaware introduced the log cabin design to the Middle Atlantic. Early log cabins were built quickly on the frontier with a minimum of effort. Rather than spending rime to saw off the round edges of logs, mud was used to chink the gaps. Cabins built with rectangular, sawed-off logs (and occasionally some foundation stones to minimize decay) indicate that the location was more settled, with labor and time available to create a more-substantial structure.

mud was used between logs to block wind/water, and stone chimneys reduced the risk of fire

In the Shenandoah Valley, exposed limestone was carved into building blocks to construct solid houses such as Abram's Delight in Winchester.

After fire destroyed the first two wooden buildings used by Liberty Hall Academy in Lexington, the school constructed a limestone structure. Fire destroyed the interior in 1800, but two of the exterior walls are still standing. As the school morphed into what is now Washington and Lee University, new buildings were constructed of brick instead of limestone.

the limestone walls of Liberty Hall Academy still remain on the campus of Washington and Lee University

Further south in Blacksburg, the school now known as Virginia Tech struggled with the perception that it was a "second-rate vocational school" because its brick buildings resembled contemporary cotton mills and shoe factories.

In 1899, the school started building with blocks of dolomite (calcium and magnesium carbonate), colloquially known as "Hokie Stone." In the 1960's, new buildings were erected without the traditional Collegiate Gothic style and without a skin of Hokie Stone, but since then more-modern structures with the traditional Hokie Stone exteriors have hidden those inconsistent structures.

Virginia Tech's distinctive architectural style relies upon locally-quarried limestone known as Hokie stone
Source: Flickr, VBI (by pedrik)

Derring Hall is located on the site of the original quarry, which closed in 1953. Ironically, Derring Hall was built without Hokie Stone, during the era of modernist architecture. Cassell Coliseum, Cowgill, and Whittemore werree also bilt without limestone exteriors using the Gothic design.

In 2010, the Virginia Tech Board of Visitors mandated that new buildings must incorporate Hokie Stone, maintaining the signature architectural style of the campus. To guarantee a supply of stone at a reasonable price, the university purchased the 40-acre quarry that provides most of that building stone. It is blasted free from bedrock using black powder to minimize pulverizing the blocks, and to minimize noise and vibration impacts on adjacent residential properties.

Virginia Tech stoneworkers process all the raw material used to cover exteriors in Hokie stone, but 10-20% of the rock is purchased from a private quarry at Lusters Gate, to ensure the right mixture of blocks with light gray, darker gray, brown, and black colors:⁹

Environmental changes caused the color variations of Hokie Stone. The older pinkish dolomites resulted from their formation during an era when the region faced an arid, desert-like climate that had a bleaching effect on the rocks. The darker gray and black colors come from a time of swampy and wetter conditions.

the Bland County Courthouse is brick, not limestone

local sandstone and limestone were used to build the Ayers mansion in Big Stone Gap (Wise County), now the Southwest Virginia Museum Historical State Park

brick buildings are not common in the commercial section of Big Stone Gap

the most significant public building in Big Stone Gap was built with limestone

stone building in downtown Leesburg

The largest building stones in Virginia were used to construct the Chesapeake Bay Bridge-Tunnel. Four artificial islands were created at the mouth of the Chesapeake Bay to anchor tunnels underneath the shipping channels. To protect the islands from erosion by normal currents and waves, and especially in storms, large granite boulders were placed around the edges to create a shield of rip-rap. "Red Oak" granite was excavated at the Kenbridge granite quarry in Lunenburg County:¹⁰

The large rip-rap blocks were loaded onto gondola-type rail cars by cranes equipped with grapple hooks. The shipments of rock were sent to Sewells Point in Norfolk where they were loaded onto barges for delivery to the job site. The specifications for the heavy blocks of rip-rap were for the blocks to be composed of angular stones weighing not less than 2 tons each and not more than 4 tons each, averaging 3 tons each. The width or thickness of any block was not to be less than one-third its length.

the rip-rap boulders protecting the Chesapeake Bay Bridge-Tunnel came from Lunenburg County
Source: Flickr, Chesapeake Bay Bridge & Tunnel (by Bex)

In the Chesapeake Bay, the boulders were lifted off the barges and carefully placed on the bottom on the seabed, building a container wall that rose up ultimately above sea level:¹¹

Cranes on floating platforms started by placing rock and large stones in a perimeter on the bay floor. Sand was then dumped inside. The process repeated, level by level, until land emerged from water, giving workers and bulldozers a surface to begin building the approach road to the tunnel.

The large boulders proved to be a surprising problem in 2020. The islands for the tunnel below Thimble Shoals channel were being widened to accommodate a second tube, and the rip-rap had to be moved to allow for the Tunnel Boring Machine to start digging through soft soil. A coffer dam was planned to protect the island before relocating the boulders, but driving steel pilings through the rip-rap to create the coffer dam wall turned out to be a challenge. The Red Oak granite boulders were thicker and deeper than anticipated, and a Chesapeake Bay Bridge-Tunnel official described the problem succinctly:¹²

Imagine trying to drive a nail through granite rock.

driving steel pilings through the rip-rap boulders was like "trying to drive a nail through granite rock"
Source: Chesapeake Bay Bridge & Tunnel, CBBT Parallel Thimble Shoal Tunnel's Temporary Trestle